Doggone it, I've been through this before, and I thought they had fixed the problem. Apparently not.
I got two rides on Millennium Force yesterday. Woo hoo! The first time, I sat down, fastened the seat belt, pulled the lap bar down until it touched, the platform dude came by and checked both, and I was on my way.
The second time, I sat down (in the same seat, as it turns out, the back of Car #5) fastened the seat belt, pulled the lap bar down until it touched, the platform dudette came by and checked both, and decided that the 3" between the end of the lap bar and the edge of the seat was too large. Exact same bar position.
The critical problem? Because the support is attached the bottom instead of the front of the lap bar, those of us who are slightly larger than the seat is deep will come into contact with the lap bar support before we come into contact with the lap bar itself. The bar support, because of its angle, literally squeezes the most sensitive portion of the male anatomy against the seat, even though the lap bar isn't actually touching the rider's stomach or thighs.....
--Dave Althoff, Jr.
Who thinks Intamin's lap bar could use a little refinement...